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Carlisle Break and friction is part of the Carlisle Companies Incorperated. Carlisle has been in this busness from the begining, making transmission linings for the Ford Modle T. The inoovation has continued thought the years into aircraft and mining parts for brakes and transmissions.

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My Work experiences​ at Carlisle Brake and Friction is detailed below.​​

Value Stream Engineer

January 2020 - Current

As a Value Stream Engineer I am responsible for Supporting specific value streams with a foucs on production.

Improve labor efficiencies, automation, process improvements, scrap reduction, packaging, bill of materials, standards and routings.

Support improvemnt activites by utilizing lean, six sigma, and project management tools with consistent application of a TEAM based approach.

Develops, evaluates, and improves manufacturing methods and standards for their respective value streams.

Solves problems confronting manufacturing performance, directly or indirectly.  Identifies root causes, implements effective corrective actions, sustaining improvements and identifies support as needed.

Analyzes and plans workforce utilization, space requirements, workflow and design layouts of equipment and workspace for maximum efficiency.

Estimates production times, staffing requirements, and costs for management decision making.

Develops standardized work, process parameters, and standard operating procedures.

Proactively identifies and implements process improvement opportunities throughout the value streams and the organization.


Promote, educate and instill a culture of waste identification and elimination throughout the manufacturing operation by utilizing Lean Manufacturing concepts and the principles of Kaizen (Continuous Improvement).
 

Process Engineer

May 2019-December 2019

​As a process engineer I was responsible for engineering and process support of production, with a foucus on labor efficiencies, qulity and scrap reduction.

 

Solves problems confronting manufacturing performance, directly or indirectly. Identifying Root Cause, implementing corrective actions, sustaining improvements and identifying support as required.

Identify and implement process improvement opportunities throughout the company.

Develop and maintain work standards and store characteristics supporting company strategies to promote efficient staff and facility utilization including documentation of operational procedures, observations, meetings and required follow up.

Analyze methods and operations, develops improvement plans, and recommends and/or implements changes.

Participates in and supports the Company's Six Sigma initiatives.

Participates and leads Total Lean events to improve productivity and reduce waste.

 

 

 

​​​​​​​​​​​​​​​Co-op's (Cooperative Eduation and Work Experience)

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Cincinnati Fan specializes in cast aluminum and fabricated aluminum, steel, and stainless steel industrial fans. Since 1956, they have been designing and manufacturing top quality centrifugal blowers, axial fans, cooling fans, dust collectors, and more. They have a large selection of standard and customizable products. 

In 2015 Cincinnati Fan acquired Daniels Fans; T​his ​added specialized high temperature fans to their selection of fans.​ Then in 2018 they acquired Str​obic Air; This added fume exhaust systems for laboratory fume hoods in university, public health, government, chemical, pharmaceutical, industrial, and other process industries.

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My co-op experiences​ at Cincinnati Fan is detailed below.​​

Quality and Manufacturing 

Engineering Co​​​​​-op

January 2018 - April 2019

​​​​​Utilized DMAIC problem-solving to pinpoint and quantify production bottleneck causes

  • Created and implemented data collection plans to efficiently capture data needed for analysis

  • Justified the replacement of old machinery to remove the bottleneck of in fabrication.

    • This change could more than triple the maximum throughput in fabrication

  • Enabled new parts to be sent from engineering to manufacturing an average of 8 hours sooner

​Designed and implemented improvements for flow of Work-In-Progress
  • Reduced staging handling time by 63% for assembly

  • Improved job visibility to reduce searching time

 

Preformed continuous improvement projects to increase throughput and productivity

 

  • Improved transport of wheel parts though welding with more agile cart system

  • Wrote Work-Instructions and Standard Operating procedures to aid in training and to standardize procedures​


 

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Boston Scientific is a leader in minimally invasive medical devises. They have 40 locations and 27,000 employees all over the world; they develop, manufacture and market worldwide. I have had the great opportunity to do three Co-Op rotations at the Boston Scientific plant located in Spencer, Indiana​.

The Spencer, Indiana plant manufactures over 700 Class I and II medical devices for urology, endoscopy and pelvic health. This plant also preforms extrusion, molding and coating manufacturing processes.


 

My co-op experiences​ at Boston Scientific is detailed below.​



Quality As​​​surance​

Engineering Co​​​​​-op 

(Lead Quality Co-op)

May 2017-August 2017

My roll in Quality Assurance was to assure quality of products, processes, and testing practices statistical analysis of data was used to find and reduce variation; decisions were explained in tech reports

I used document control systems to create and make changes to documents plans, and performed capability analysis

As Lead Quality Co-op I made sure all the quality co-ops had a balanced workload. I led weekly quality Co-op meetings and updated the other Co-op Leads.


 

Software learned: ​Minitab​​

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Manufacturing

Engineering Co-op

​​​August 2016 - January 2017

  • Supported more than five production lines
  • Learned lean and six sigma manufacturing basic principles such as 5s, Kaizen, and quality controls
  • Participated in root cause analysis u​sing 5M/fishbone tools
  • Assisted calibration department in ensuring​ all equipment was used within its calibration ranges
  • Conducted failure mode effects analysis and process change analysis

Software learn​​ed: ​Primo (​Calibration management software​), Document Archive

Process Development

Engineering Co-op

​​August 2015 - December 2015

  • Process characterization data analysis as well as gage R&R data collection and analysis

 

Software learned: PLM, Outlook, Solidworks​

Equipment used: Keyence Vision Systems, OGP Smartscope Flash, Instron Universal Testing Systems

 

 

​​​​​​​​​​​​​​Classes ​

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​Engineering Design Graphics 
Heat TransferSenior Design
​System Dynamics and Vibrations 
​​Solid Mechanics​Lean Manufacturing
​Mechatronics and Instrumentation​ 
Fluid Mechanics ​​​Quality Control
​Thermodynamics
​Machine Design​MIG Welding